|Packaging Facility||Quality Initiatives||Our Customer|
We are one of the leading manufacturer and exporter of a wide range of innovatively designed Corrugated Boxes. Range of products offered by us includes Plain Corrugated Boxes, Printed Corrugated Boxes, Innovative Boxes, Mono Cartons, International Standards, Corrugated Pallets and Other Products. Since 1972, we have been manufacturing corrugated boxes of different types and established ourselves as one of the market leaders. In these years, Kapoor Box Factory has seen many ups and down and came back with improved and strengthen company each time. Based strategically at the industrial town in Manesar, Gurgaon, Delhi NCR, we have successfully been able to come up with two manufacturing unit. Our state-of-the-art infrastructure is well equipped with latest technical aspects and machinery. India‘s finest Semi Automatic Machines are used by us for manufacturing our products. The evenly distributed warehouse and packaging unit helps us in storing bulk products and meet bulk orders of our clients. We are backed by a team of highly qualified and efficient professionals having expertise in their fields. People working with us are segregated into small departments to maintain proper flow of work. Continuous research is conducted by our R&D team to come up with a new and high quality product. Our Products are manufactured using premium quality raw materials procured from registered vendors in market. Every product that we offer passes through stringent quality tests conducted by our quality experts at each stage of product development. All our products are manufactured as per international quality standards. Customized solution of our products can be made available to our clients as per their specifications at minimal prices. We have our association with almost all big dealers in Delhi and NCR region. Our products are known for their efficiency, quality, longevity, durability and strength. |
Ownership & Capital
Packaging/Payment and Shipment Details
|We Kapoor Box Factory, Manesar are one of the reputed manufacturer of corrugated boxes since 1972 and have established two units in Manesar.|
We are working with all major exporters in Delhi and NCR. We are one of the most professionally managed organisations in the market. We have India‘s finest Semi Automatic Machines.
The history of corrugated dates back to more than a century ago. Corrugated was born from a new paper usage and from the increasing necessity to pack and protect goods. Thanks to its basic raw materials, and despite considerable changes, modern corrugated packaging is not so different than that of our great grandfathers.
The first use of corrugated paper for packaging was by an American man, Albert L. Jones who obtained a patent for the use of corrugated paper for wrapping fragile items such as bottles.
|We are currently working with all major exporters in Delhi and NCR. Our current capacity of production of corrugated boxes is around 7000 boxes per day.|
We are specially known for Recyclable and Biodegradable corrugated boxes.
We have built a niche for ourself in the export industry. Approximately 95 % of the company product are distributed to export market.
|To make on-time delivery of orders, we have managed a Sprawling state-of-the-art infrastructure. We own three manufacturing units in Gurgaon itself equipped with India‘s finest Semi Automatic Machines. We are backed by a team of well versed professionals who take care of all production aspects and quality management. To ensure proper flow of the processes in the industry, we have segregated our complete work force into small departments to take proper care works assigned to them.|
|We are backed by a team of highly qualified and well experienced professionals coming from diverse background. Regular support from the people working with us has helped us in writing a story of success with golden ink. We have a team of research and development people responsible for conducting research and quality analysts to control quality of our products. |
Our team comprises of:
|Packaging is becoming increasingly important as the world of consumer packaged goods is changing; power is shifting from brands to retailers and consumers, own labels product market share is rising, investments in communication are more fragmented than ever and there is an increased demand for cost reduction along the supply chain.|
Corrugated packaging can help packer-fillers and retailers take advantage of these trends by providing a packaging solution which is informative as well as a first class medium.
A fantastic communication tool Corrugated packaging improves supply chain visibility. It allows efficient Product Identification, a concern which has become, today, just as important as brand identification. Corrugated carries all the information and data that have to be clearly visible packaging for logistics purposes: such as the various signs, codes, barcodes or matrix codes as well as RFID labels. This data provides information on the origin of the product, its nature and journey along the supply chain.
An ideal promotional tool : Thanks to its attractive graphics corrugated creates very effective shelf impact. When used as shelf or floor display, it can generate additional in-store sales and is a billboard for brands. These “silent salesmen” offer endless possibilities to increase the value of products. It efficiently helps packer-fillers to establish brand identity. Furthermore, corrugated has great display and merchandising qualities, offering superior value and service to the consumer.
Strong graphic appeal : Corrugated is not just a brown anonymous and boring box. New printing techniques satisfy the most sophisticated graphic design requirements. Corrugated containers can also be decoratively printed to a very high standard with multi-colour printing, making the box attractive, eye catching and enhancing shelf appeal.
Art and design : Some artists have chosen to use corrugated as a source of inspiration and endless creativity. They use this very special material in different ways: some partly expose the flutings by peeling away the surface layer of paper, they paint it, cut in into pieces and use the peeled corrugated as tiles for mosaic patterns. Some stack and glue layers of corrugated sheets and sculpt it, or manipulate it in artistic ways, and transform it into various objects.
But corrugated is not just about art, more and more designers are using the material to create light and robust furniture, including very creative constructions, and for everyday use.
|We have converted cartons from 9 ply to 5 ply for many buyers of US. We have developed 100% recyclable & biodegradable cartons for Macy’s. We are working on less ply but more bursting & compression strength cartons to reduce costing.|
|A real Contribution to society|
We often forget that packaging provides many benefits to society. The most evident benefit of effective packaging is that it prevents waste and allows the transport of goods even over long distances.
In addition, corrugated packaging serves many functions. It is a means of delivering to a customer a product in good condition and it serves many functions:
Corrugated is the N°1 Transport packaging in the world and it directly contributes to saving resources by allowing a much safer, faster and effective distribution chain.
In Europe there are 750 corrugated plants employing almost 100,000 people. They create economic and social benefits in areas where they operate and also in related industries such as paper and paperboard producers, converters manufacturing other types of packaging and recyclers too.
Imagine a world without corrugated?
|A clean new box is used in each Corrugated packaging requires no washing or drying, thus no water or detergents, in order to be safe.|
Plus corrugated food trays are used only once, which can prevent the spread of contamination.
No cross contamination.Corrugated packaging poses no risk to human health, or to the products’ organoleptic properties. It protects all types of products from damage and waste.
The International Good Manufacturing Practice standard (GMP), launched at the end of 2003, ensures that corrugated and solid board packaging meet all the requirements of quality, safety and hygiene such as exist in the food industry. Such a transparent standard, adapted to the material, also respects all its specific qualities (versatility, lightness, strength, recyclability).
|Your Logistics Partner!|
“Corrugated is a vital link for the supply chain”Packaging is a key component of our modern life style and is becoming a more and more essential link for the supply chain. Being highly flexible, corrugated is the ideal packaging material for fulfilling the varied expectations of logistics partners throughout the supply chain.
Corrugated can help companies that are under constant pressure to drive down costs and to create added value. Today, corrugated packaging is computer designed for maximum product fit and efficiency. EDI (Electronic data interchange) and web based transactions facilitate partnership with customers and are useful tools for stock monitoring and other processes.
Corrugated packaging also contributes to simplifying the supply chain and increasing efficiency by:Providing efficient handling It is easy to erect and can be filled at high speed on automated packing lines. Thanks to its lightweight, knockdown ability and stackabililty, corrugated packaging is easy to transport, handle, store and to dispose of. It also optimises floor space allocated to storage at all points of the logistics chain. Furthermore, it offers efficient and user-friendly solutions for bringing the products to the shelves in the stores.
Transporting more of your product and cutting down the kilometers!Using corrugated packaging provides maximum stacking and space use, which guarantees that each vehicle can take on its full capacity. This means fewer trucks on the road, less traffic, reduced CO2 emissions and real cost saving. Compared to reusable systems, in an open loop system, corrugated single trip packaging is established to be the best packaging solution especially when it involves long distances because trucks can transport 3 times as many empty corrugated packaging and fit up to 30% more packaged goods on a pallet.
Tracing goods efficiently :Corrugated packaging strictly complies with the European legislation on traceability; by enabling the tracking and tracing of product packed, corrugated helps to guaranty food safety. It is well known that clear product identification boosts the efficiency of the whole logistics process. Corrugated is an ideal packaging for printing all types of codes, either when packaging is manufactured or at the packing line, these codes are the key to computerised inventory systems which track the product through the chain.
Full traceability reduces stock loss and improves shelf availability of products, enhancing consumer satisfaction and loyalty. The industry is also investigating future issues such as the development of intelligent packaging, where key business developments especially on RFID are likely to take place in the coming years.
Offering a user friendly packaging solution Corrugated packaging removes complexity in the chain: Corrugated is a simple and transparent packaging solution; there’s no hidden cost and it does not require washing, unnecessary administration work or extra storage space.
Corrugated keeps the world moving!
Corrugated board is made from a combination of two sheets of paper called «liners» glued to a corrugated inner medium called fluting. These three layers of paper are assembled in a way which gives the overall structure a better strength than that of each distinct layer.
This ingenious construction forms a series of connected arches which are well known for their ability to support strong weights. This structure gives corrugated board considerable rigidity and resistance. The air circulating in the flutes also serves as an insulator which provides excellent protection against temperature variations. There are many types of corrugated, each with different flute sizes and profiles which offer many combinations designed to create packaging with different characteristics and performances. Corrugated board is then cut and folded into an infinite variety of shape and sizes to become corrugated packaging. Corrugated is a high performance packaging material designed to pack, protect and promote products.
Transport packaging makes unmatched contribution to the product supply chain. Its first role is to minimise wastage and food damage along the chain. Studies show that without efficient and protective packaging, as much as 50% of food in developed countries would be spoiled! Corrugated packaging is an excellent solution to prevent this happening. But that's not all, the rigidity and lightness of corrugated packaging helps to really cut costs while guarantying maximum performance from the material, especially in terms of resistance to vertical compression. That strength to weight ratio is totally unique!.
What are the most outstanding properties of corrugated packaging?
Robust and protective : Corrugated is resistant to shock, impact, drop and vibration. It can endure the worse treatments without losing any of its incomparable properties.
In addition, its ingenuous construction provides remarkable shock absorption qualities as well as excellent thermal insulation.
Fit for purpose and tailor-made : Corrugated can be cut and folded into any shape or size for optimum use of space. Flute sizes and flute combinations can be adapted to meet any specific requirement. It has to be resistant but easy to open at the retail store.
Modular and Specific : Corrugated packaging can be made to any standard size but it can also be designed according to specific requirements. Corrugated packaging manufacturers offer a large range of sizes corresponding to sub-multiples of different size pallets. Decisions on packaging design are extremely important as they can influence considerably the total logistics costs (up to two thirds). For more information on packaging design go to the FEFCO Codes section.
Smooth run and High Speed Filling : Boxes have an excellent runnability on automatic set-up, filling and closing equipment, avoiding costly jam-ups and lost time. Corrugated is ideally suited for fully automated systems and therefore enables high speed filling in a very flexible way. Have you thought of the cost of packaging as a whole: including packing line efficiency, packaging waste on line and personnel involved?
|Innovative & High Tech : the material of the future!The corrugated industry is in a continuous process of change and adaptation. Reasons for this are, in part, inherent to the sector itself: a consequence of continual improvements in raw materials supply, equipment performance, printing and finishing techniques and printing materials such as ink. |
Other key reasons however are structural shifts on the demand side: globalisation in the manufacturing industry driving up the pressure to rationalise purchasing, logistics and marketing. More and more, environmental initiatives become a major driver of change for the retail and packaging world.
Retail practices are also shaping the requirements of all players in the supply chain: just-in-time production, product proliferation, improvement in product handling, logistics, etc. These evolutions have a direct or indirect effect and seem to favour more productive equipments and printing processes, especially those that can change and adapt quickly.
The corrugated industry is in constant evolution; today understanding customer's needs along the entire supply chain is one of the priorities, this enables the industry to offer the service and products that clients expect, and at the right price.
|1. Innovative design and structure|
Design is playing an increasingly important role in the development of corrugated products since it can considerably enhance the value of the contents.
More and more, corrugated transit packaging has to reconcile the needs of purchasing, logistics, quality and production, without forgetting the needs of marketing.
In discount stores particularly, where goods are stocked on the shelves in their outer box, design plays a decisive role. There is a trend for easy to identify, easy to handle, easy to open boxes with high-end graphics! Retail ready Packaging or Shelf Ready packaging, developed for both transit and display, is becoming increasingly popular.
Retailers are pushing for the adoption of this type of packaging, especially in certain product segments, in order to improve product availability in stores and reduce overall supply chain costs.
In addition to easy opening, innovative new locking and closure systems now offer even safer transit of goods through direct sales channels such as through-the-post deliveries, as well as tamper-proof packaging for healthcare, food, beverages and household products.
2. Much lighter flutes
Today, micro fluted board opens up new ways for corrugated to develop a wide range of primary packaging in parallel to its applications in traditional secondary packaging. This is a big opportunity as it allows for printing colour graphics more effectively.
The growth in volume of microflute corrugated is expected to be above 10% in the coming years, with its main use being in packaging for toys, consumer durables, white goods, electronics, confectionery, bag-in-box, pizzas, tools, software, automotive parts and wines & spirits.
3. New printing techniques
The introduction of new technologies has had a big impact on packaging production. For example, Digital printing techniques now allow the economical production of prototypes, sales samples, limited production runs for test markets, as well as a remarkable increase in “speed to market” for new product launches!
Recent improvements in flexography have also made it possible for consumer goods manufacturers to reach a “direct to corrugated” print quality for large-scale print runs that rival traditional techniques, as well as being more economic.
Most people admit that this could be a key opportunity for the industry. Although the operational benefits of RFID will not yet offset the high cost of the technology, it is very likely that RFID tags will soon be requested on finished corrugated boxes. For this reason, the industry is closely monitoring this trend and preparing itself to supplying RFID-enabled corrugated containers. When tag cost decline, RFID may well replace barcodes. This is why the corrugated industry feels it has to embrace the development of this new technology. Testing is currently being carried out by FEFCO and throughout the industry in order to be ready when necessary.
5. A wide array of improvements
In parallel to these key trends a wide array of developments are being currently developed by most corrugated companies,
To mention some of them:
|We have unique 75 inches double profile automatic corrugation machine capacity of converting 8 tones in 12 hours.|
We have unique 150 inches of corrugated box plant. We have 62 X 82 inches of Double color Flexo printing machine with capacity of 10000 boxes per Day.
|Contribution to reforestation, Europe's forests are increasing, and maintaining healthy forests produces benefits for society. Furthermore responsibly managed forests provide an inherently sustainable resource. The European corrugated board industry supports voluntary forest certification systems, a tool to ensure that wood comes from sustainably managed forests.|
Closed-loop Recycling Paper and board products are the most commonly used materials for recycling. Paper based packaging is 100% recyclable in most cases, becoming new paper again and again. It is an essential resource for the industry as it represents a raw material source. It is estimated that about 80% of corrugated packaging is collected and recycled.